Injection Molding

ABS

Acrylonitrile Butadiene Styrene (ABS) is a thermoplastic polymer created via emulsion process, celebrated for its remarkable versatility. It possesses outstanding chemical corrosion resistance, making it highly valuable for a wide array of uses including automotive parts, children's toys, and electronic enclosures. ABS is particularly distinguished by its user-friendly machining qualities and relatively low melting point, which simplifies the molding and forming processes. Additionally, its superior impact strength makes it an ideal choice for products that must endure significant stress or impact. Due to these distinctive characteristics, ABS has gained extensive global usage across many industries.

Common applications: Enclosures

Acetal/POM (Delrin)

Acetal stands as a versatile thermoplastic lauded for its low-friction attributes, lightweight composition, and robust resistance to chemicals and liquid absorption. It lends itself effortlessly to machining while also accommodating injection molding for intricate designs. With a commendable strength-to-weight ratio, it proves invaluable for applications demanding longevity and dependability, such as automotive components, bearings, and gears. Furthermore, its capacity to endure high temperatures and stave off deformation under pressure solidifies its suitability for industrial environments.

Common applications: Bearings, bushings, dispensing components

ASA

Acrylonitrile Styrene Acrylate (ASA) emerges as a thermoplastic polymer presenting a compelling substitute for ABS, particularly in outdoor settings. Renowned for its unparalleled weather resistance, ASA stands firm against prolonged exposure to UV radiation and extreme temperatures without compromising its mechanical integrity. Its remarkable durability renders it a prime choice for automotive components, construction materials, and outdoor signage. Furthermore, ASA's ease of processing via injection molding, extrusion, and other manufacturing methods underscores its versatility across diverse industries.

Common applications: Enclosures, large panels; Automotive parts

HDPE

High-Density Polyethylene (HDPE) stands as a petroleum-derived thermoplastic renowned for its exceptional strength and durability. With impressive tensile strength, HDPE effortlessly bears heavy loads. Its outstanding impact resistance renders it ideal for outdoor applications exposed to severe weather conditions. Furthermore, HDPE boasts a high melting point, ensuring resilience against high temperatures without degradation. These commendable attributes drive its extensive utilization across diverse industries, including packaging, construction, and automotive. Its robustness and adaptability position it as a top choice for products necessitating both strength and flexibility.

Common applications: Caps and enclosures

High Impact Polystyrene (HIPS)

High Impact Polystyrene (HIPS) is readily moldable, recyclable, and possesses remarkable impact strength and stiffness.

Common applications: Packing, dishware, displays

LDPE

Low-density polyethylene (LDPE) stands out as a versatile plastic celebrated for its array of desirable properties, including softness, flexibility, toughness, and lightweight nature. Its remarkable corrosion resistance further enhances its suitability for a broad spectrum of applications. LDPE finds widespread usage in the production of packaging materials, disposable bags, and tubing systems. Its unique blend of attributes renders it a favored option across diverse sectors such as food and beverage, healthcare, and agriculture. Moreover, LDPE's recyclability contributes to its appeal as an environmentally friendly material.

Common applications: Containers, bags, tubing

Nylon - Glass Filled & 6/6

Nylon 6/6

Nylon 6/6 boasts impressive mechanical strength and rigidity, alongside resistance to chemicals and stability at elevated temperatures.

Price: $

Common applications: Automotive applications, gears, bushings

Glass-Filled Nylon

Glass-filled Nylon exhibits superior stiffness and higher tensile strength compared to standard Nylon. Additionally, it boasts a low coefficient of friction and exceptional thermal resistance.

Price: $$

Common applications: Bearings, washers, a lightweight substitute for metals where appropriate

PBT

Polybutylene Terephthalate (PBT) emerges as a type of polyester akin to PET plastic, renowned for its robust resistance to heat and chemicals, rendering it optimal for applications demanding such properties. With its moderate molding and utilization temperatures, PBT finds enhanced suitability for environments with moderate temperature ranges. Furthermore, it showcases commendable dimensional stability, effective electrical insulation, and notable impact resistance. These attributes elevate its popularity across the automotive, electronics, and consumer goods sectors. PBT frequently finds application in manufacturing electrical connectors, switches, circuit breakers, automotive components like bumpers and grilles, and household appliance parts like dishwasher components.

Common applications: Automotive applications, gears, electrical components

PC/ABS

PC/ABS represents a unique blend comprising polycarbonate and ABS, harnessing the strengths of both materials to deliver enhanced mechanical properties, including heightened heat resistance and flexibility. This amalgamation not only yields superior performance but also simplifies the injection molding process compared to either constituent material in isolation. The PC/ABS blend has garnered widespread adoption across diverse industries such as automotive manufacturing, electronics, and household appliances, owing to its exceptional equilibrium between strength and toughness.

Common applications: Enclosures, large panels; widely used in many applications

PEEK

PEEK, or Polyetheretherketone, stands out as a high-performance polymer renowned for its outstanding resilience against elevated temperatures, chemical exposure, and radiation. Prominently featured in industries like aerospace and medical devices, where demanding conditions prevail, its unparalleled attributes position it as an optimal choice for applications necessitating durability and reliability in harsh environments. Moreover, PEEK showcases remarkable mechanical properties, including stiffness and strength, which can be augmented by incorporating reinforcing materials like carbon fiber or glass fiber.

Common applications: Because it is so robust, it is well suited for applications in the medical, nuclear, chemical processing, and aerospace industries.

PEI (Ultem)

Polyetherimide stands as a versatile semi-transparent plastic celebrated for its remarkable high-temperature resistance and exceptional dielectric strength. These attributes render it well-suited for crafting components in medical instruments and serving as electrical insulation. Its distinctive blend of mechanical and thermal properties enables it to thrive in rigorous environments, rendering it a favored option across diverse industrial applications. Additionally, its inherent flame retardancy and resistance to chemicals contribute to heightened safety and durability, solidifying its status as a preferred material for numerous manufacturers.

Common applications: Medical instrument components and electrical insulation parts.

PET

Polyethylene terephthalate, commonly known as PET, holds a prominent position as a widely utilized plastic material, particularly in the fabrication of water and beverage containers. It also serves in the textile industry for producing synthetic fibers. Recognized for its lightweight, robust, and durable nature, PET emerges as an optimal choice for packaging goods requiring safeguarding against external elements like moisture and air. Moreover, PET's recyclability enhances its appeal as an eco-conscious option for manufacturers seeking to minimize their environmental footprint. Nevertheless, it's crucial to acknowledge that improper disposal of PET bottles can yield adverse effects on the environment and wildlife. Hence, the implementation of proper recycling or disposal measures is imperative to ensure responsible utilization of this material.

Common applications: Plastic water bottles, packaging

PMMA (Acrylic)

Acrylic stands out as a remarkably versatile and transparent polymer renowned for its impressive tensile and flexural strength. Notably cost-effective, it presents an appealing alternative to polycarbonate. Acrylic further distinguishes itself with its optical clarity, scratch resistance, and ability to withstand various weather conditions. Moreover, its versatility extends to its ease of molding into diverse shapes and sizes, positioning it as a preferred material across automotive, construction, and consumer goods sectors. Its lightweight nature and durability render it particularly well-suited for safety-critical applications, such as aircraft windows or protective shields.

Common applications: Head/tail lights, light pipes, clear enclosures

PBT Glass-Filled

Glass-filled Polybutylene Terephthalate (PBT) represents an enhanced variant of standard PBT, offering superior mechanical properties. With heightened tensile strength and stiffness, it caters to applications demanding robustness and prolonged service life. Furthermore, PBT exhibits resilience against high temperatures and chemical exposure, rendering it a sought-after choice in automotive and electronics sectors. Its lower molding and utilization temperatures also facilitate ease of processing compared to other materials with similar attributes. In essence, Glass-filled PBT emerges as a dependable solution for high-performance thermoplastic applications.

Common applications: Automotive applications, Fire-retardant applications

PEEK Glass-Filled

Glass-filled PEEK represents an upgraded iteration of standard PEEK, boasting enhanced stiffness and tensile strength. Infusion of glass fibers into the polymer matrix elevates its mechanical attributes, rendering it ideal for high-performance applications across aerospace, automotive, and medical device industries. Moreover, Glass-filled PEEK showcases exceptional chemical resistance, thermal stability, and wear resistance, solidifying its standing as a favored option for rigorous engineering applications.

Common applications: Medical, nuclear, chemical processing, and aerospace industries.

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Polycarbonate

Polycarbonate stands out as a versatile material celebrated for its exceptional strength and durability. Widely employed in the fabrication of various items such as eyeglasses, safety helmets, and electronic components, it offers remarkable resilience. Despite its robustness, polycarbonate possesses transparency, rendering it a prime option for applications prioritizing clarity. Its combination of transparency and toughness makes it particularly favored for outdoor signage and protective barriers. Moreover, polycarbonate's capability to endure high temperatures solidifies its suitability for use in demanding environments.

Common applications: Electronic components, automotive applications, aerospace, glasses/safety eyewear.

Polycarbonate Glass-Filled

Glass-filled Polycarbonate stands as a robust and resilient material extensively utilized across diverse industrial settings. Renowned for its exceptional impact resistance, it's a preferred option for crafting products demanding heightened strength and toughness. Moreover, its outstanding dimensional stability ensures shape retention even in extreme temperatures or humid environments. The infusion of glass fibers into the polycarbonate matrix elevates its mechanical attributes such as stiffness, tensile strength, and resistance to deformation over time. These qualities render glass-filled polycarbonate an optimal choice for fabricating industrial components like gears, bearings, pump impellers, and electrical insulators.

Common applications: Pulleys, medical devices

Polyethylene

Polyethylene emerges as a versatile material encompassing a host of desirable attributes, including a low melting point, remarkable ductility, high impact strength, and minimal friction. Its low melting point facilitates easy molding into diverse shapes and sizes. With its exceptional ductility, polyethylene withstands deformation while preserving structural integrity. Furthermore, its elevated impact strength renders it suitable for products subjected to mechanical stress or potential damage. Its inherent low friction property also positions it favorably for applications involving sliding or rubbing, such as bearings and gears. Collectively, these traits propel polyethylene's popularity across a spectrum of industries, spanning packaging, construction, automotive, and medical devices.

Common applications: Films, bags, electronic insulation, toys.

Polypropylene

Polypropylene stands as a multifaceted thermoplastic polymer renowned for its outstanding resistance to chemical and electrical influences, especially at elevated temperatures. This renders it a prime selection for applications necessitating material with commendable dimensional stability, chemical resistance, and electrical insulation attributes. Furthermore, polypropylene lends itself effortlessly to diverse manufacturing techniques like injection molding, blow molding, and extrusion. Its lightweight nature and minimal water absorption render it well-suited for an array of uses, including food packaging, laboratory equipment, automotive components, and medical devices.

Common applications: Medical components, battery cases, everyday uses

PPA

Polyphthalamide (PPA) emerges as a top-tier thermoplastic material renowned for its high performance, akin to nylon but with enhanced attributes. PPA outshines nylon with superior stiffness, strength, and thermal characteristics. Notably, it excels in creep resistance and dimensional stability, rendering it optimal for applications demanding prolonged performance under intense stress. Its capacity to endure extreme temperatures and harsh chemical environments positions it as a favored choice in automotive, aerospace, and electronics sectors. Moreover, PPA's low moisture absorption rates ensure the preservation of its mechanical properties, even in humid conditions.

Common applications: Automotive, oil and gas, plumbing components

PPO

Polyphenylene oxide, or PPO, stands as a thermoplastic polymer celebrated for its outstanding dimensional stability and electrical characteristics. With its notable resistance to heat and chemical breakdown, it serves diverse industries including automotive, electrical and electronics, and medical devices. Its distinct blend of attributes positions it as the preferred material for fabricating components demanding precision and stability. Additionally, it offers commendable electrical insulation, catering to applications where electrical conductivity must be mitigated.

Common applications: Instrument housings, electrical components

PPS

Polyphenylene Sulfide (PPS) is a thermoplastic material revered for its remarkable resistance to chemicals and heat. With favorable flow properties and dimensional stability, it garners significant favor in rigorous applications. Thanks to its exceptional attributes, PPS finds widespread adoption across the automotive, electrical and electronics, and aerospace sectors. Its superior performance under extreme conditions positions it as a prime selection for components necessitating unwavering stability and reliability.

Common applications: Synthetic fibers, electrical susulation, membranes, packaging

PPSU

Polyphenylsulfone (PPSU) is a high-performance polymer known for its exceptional characteristics that render it suitable for diverse applications. Its outstanding resistance to heat and chemicals makes it particularly well-suited for challenging environments. Notably, PPSU's lack of a melting point ensures it maintains structural integrity even under extreme temperatures, distinguishing it as a resilient material. With its impressive mechanical strength and dimensional stability, PPSU finds widespread use across industries like aerospace, medical, and electronics. Moreover, its transparency and ability to endure sterilization enhance its appeal for medical equipment and devices.

Common applications: Automotive, aerospace, plumbing applications

PVC

Polyphenylsulfone (PPSU) stands out as a high-performance polymer renowned for its exceptional properties, rendering it suitable for a diverse array of applications. Its impressive heat and chemical resistance make it particularly well-suited for use in demanding environments. Notably, PPSU's lack of a melting point allows it to maintain structural integrity even under high temperatures, distinguishing it as a robust material choice. Its outstanding mechanical strength and dimensional stability find extensive utilization across industries such as aerospace, medical, and electronics. Moreover, its transparency and resilience to sterilization make it a preferred option for medical equipment and devices.

Common applications: Medical containers, constuction, piping, cables

Rubber

EPDM, commonly referred to as rubber, is a highly sought-after synthetic material extensively employed in compression molding. Renowned for its exceptional chemical and heat resistance, EPDM emerges as a prime choice across numerous industrial applications. Its unparalleled durability and adaptability make it a preferred material in automotive applications, particularly for sealing components such as windows and doors. Moreover, the construction sector relies on EPDM for waterproofing roofs and other structures, owing to its resilience against extreme weather conditions. Its ability to withstand UV radiation and ozone further enhances its suitability for outdoor usage. As a consequence of its distinctive attributes, EPDM has solidified its position as a fundamental material in various industries, ranging from automotive to construction.

Common applications: O-rings, seals, automotive applications

SAN (AS)

Styrene Acrylonitrile (SAN) resin emerges as a favored substitute for Polystyrene owing to its heightened thermal and chemical resistance. Formulated through copolymerization of styrene and acrylonitrile monomers, SAN boasts remarkable mechanical attributes, including elevated rigidity, strength, and toughness. Notably, SAN resin exhibits superior heat resistance compared to polystyrene, rendering it well-suited for applications demanding resilience to high temperatures and chemical exposure, such as automotive components, medical devices, and household appliances.

Common applications: Containers, Optical fibers, packaging

Silicone

Silicone stands out as a versatile material valued for its flexibility and minimal toxicity. Renowned for its low thermal and chemical conductivity, silicone finds extensive application across diverse industries. Its prevalence in the medical field is attributed to its biocompatibility and capacity to endure elevated temperatures. Moreover, silicone's resilience and ability to withstand harsh conditions make it a staple in construction, automotive, and electronics sectors. With its distinct attributes, silicone has cemented its position as a crucial component in contemporary manufacturing processes.

Common applications: Medical devices, food grade applications, O-rings, seals

Thermoplastic Elastomer (TPE)

TPE, or thermoplastic elastomer, mimics the appearance and texture of rubber while offering the flexibility of being melted and re-molded due to its thermoplastic properties. Renowned for its outstanding thermal properties, TPE remains stable over a broad temperature spectrum. Its widespread adoption in automotive, medical, and consumer goods sectors underscores its versatility and longevity. Moreover, TPE's ease of processing, recyclability, and cost-efficiency often make it a preferable choice over traditional rubber materials. Additionally, Unofactorys can fulfill requests for customized materials, including thermoset options suitable for applications demanding heightened rigidity and heat resistance.

Common applications: Automotive applications, household appliances

TPU

Thermoplastic polyurethane (TPU) is renowned for its versatility, boasting elastic properties that endure exposure to oil, grease, and abrasion. Widely employed in crafting items like phone cases, footwear, and automotive components, TPU is prized for its durability and pliability. Moreover, its resistance to chemicals and UV radiation renders it a preferred material for outdoor use. TPU's adaptability to various shapes also positions it as a favored option in the realm of 3D printing.

Common applications: Medical device applications, mobile electronic devices

TPV

Among the range of materials within the TPE family, Thermoplastic Vulcanizates (TPV) stands out due to its distinctive characteristics. TPV offers notable heat resistance and exceptional elasticity, rendering it an optimal selection for applications necessitating both flexibility and resilience. Furthermore, it exhibits commendable resistance to chemicals and weather conditions, rendering it suitable for outdoor usage. TPV closely mirrors EPDM rubber in its properties but presents an added advantage of being easily moldable through traditional thermoplastic processing methods. Its adaptability and straightforward processing have established it as a favored option across diverse sectors, encompassing automotive, consumer goods, and medical devices.

Common applications: Automotive applications, household appliances, sealing applications

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