Time to read: 6 min
What is Waterjet Cutting?
Waterjet cutting is a state-of-the-art manufacturing process that employs a high-pressure stream of water, often combined with abrasive particles, to precisely cut through a wide variety of materials. This method is renowned for its non-thermal cutting approach, which preserves the material‘s integrity and allows for intricate designs without heat or significant mechanical stress.
How Does Waterjet Cutting Work?
Waterjet cutting technology is divided into two primary types: Abrasive Water Cutting and Pure Water Cutting. Abrasive water cutting is ideal for hard materials like metals and stones, utilizing a high-pressure water stream mixed with abrasives. In contrast, Pure Water Cutting is suited for softer materials and does not require abrasives, making it perfect for temperature-sensitive materials.
Key Components of Waterjet-Cut Machining
The waterjet cutting system consists of several integral components, including a high-pressure pump, abrasive delivery system, cutting head, motion equipment, and catcher tank with cutting table. These components work in unison to provide precise and efficient cutting.
Types of Waterjet Cutters
Waterjet cutters are categorized based on their functionality and the materials they process. Pure Waterjet Cutting is the original form, suitable for soft materials and offering a bacteria-free, hygienic cutting process. Abrasive Waterjet Cutting, on the other hand, is designed for hard materials and is capable of producing complex designs with a narrow kerf.
Waterjet-Cut Material
Waterjet technology can cut through almost any material, with the exception of diamonds and tempered glass. Metals, glass, stones, plastics, rubber, and wood are all viable candidates for waterjet cutting, which is testament to its versatility.
Advantages of the Waterjet Cutting Process
The waterjet cutting process offers several advantages, including extreme accuracy, the ability to cut almost any material, environmentally friendly practices, less heat generation, and no need for secondary finishing.
Industry Cutting Application Served by Waterjet and Its Product
Waterjet cutting technology serves a wide range of applications across various industries, from architectural and automotive to aerospace, electronic, food processing, manufacturing, and medical fields. Its precision and versatility make it a preferred choice for producing high-quality products with complex geometries.
Comparing Cutting Technologies
When compared to other cutting technologies such as laser cutting, EDM machining, and plasma cutting, waterjet cutting stands out for its ability to cut through a wider range of materials, its non-thermal process, and its environmental sustainability.
Conclusion
Waterjet cutting machines have a profound impact on the manufacturing industry, offering a precise, versatile, and sustainable cutting solution. With advanced software programs and cutting capabilities, waterjet cutting provides exceptional value for businesses seeking high-quality cutting finishes.